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RO System Sizing Calculator

RO System Sizing Calculator | ForeverPure

RO System Sizing Calculator

Determine the right reverse osmosis system capacity, membrane count, pump size, and power consumption for your project.

Product (permeate) water volume needed per day.
ppm
ppm
hrs/day
4040 for smaller systems, 8040 for industrial.
BWRO typical: 50–85%

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Our engineers will design a complete RO system based on your exact requirements, including pretreatment, CIP, and controls.

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Frequently Asked Questions

How do I calculate the size of an RO system?

Determine your daily product water demand in GPD, then divide by the recovery rate (50–85% for BWRO, 35–45% for SWRO) to get feed flow. Membrane count depends on per-element capacity: roughly 2,500 GPD for 4040 and 10,000 GPD for 8040 elements.

What is the difference between BWRO and SWRO?

BWRO treats 1,000–10,000 ppm feed at 150–400 psi with 50–85% recovery. SWRO treats 30,000–45,000 ppm feed at 800–1,200 psi with 35–45% recovery. SWRO uses more energy and requires high-pressure pumps and membranes.

How much power does an RO system consume?

BWRO typically uses 1–3 kWh/m³. SWRO uses 3–6 kWh/m³ with energy recovery or 6–12 kWh/m³ without. Energy recovery devices reduce SWRO power consumption by 40–60%.

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