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180F7025 Danfoss iSave70, incl. Press. exchanger and booster pump with 18,5kW-6 p el.motor IE3 and Base Frame Horizontal

Danfoss

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180F7025
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The Danfoss iSave 70 (code 180F7025) is a complete seawater reverse-osmosis energy recovery unit supplied on a horizontal base frame with a IEC 200 L 18.5 kW (30 HP), 6-pole motor. It combines a rotary pressure exchanger and a booster pump in one assembly, recovering pressure energy from the membrane reject stream and returning it to the feed — typically cutting SWRO energy consumption by around 60% against a system with no energy recovery.

92.4%Efficiency at max. speed, 60 barg
308 gpmMax. HP out flow (70 m³/h)
1200 psigMax. working pressure (83 barg)
18.5 kWIEC 200 L, 6-pole

Documentation & Drawings

Technical Specifications

This Configuration
Code number180F7025
ModeliSave 70 — horizontal base frame
MotorIEC 200 L, 18.5 kW (30 HP), 6-pole
Efficiency at max. speed, 60 barg (871 psig)92.4%
Alternative orientation180F7040 (vertical)
Performance
Flow at min. speed, HP out50 m³/h (220 gpm)
Flow at max. speed, HP out70 m³/h (308 gpm)
Max. allowable working flow, LP in70 m³/h (308 gpm)
Peak flow, LP in120 m³/h (528 gpm)
Max. lubrication flow at 60 barg (871 psig)25 l/min (6.6 gpm)
Speed range625 – 875 rpm
Max. pressure HP out (MAWP)83 barg (1200 psig)
Min. pressure HP out40 barg (580 psig)
Max. differential pressure (HP out − HP in)5 barg (72 psig)
Min. pressure HP in, intermittent2 barg (29 psig)
Max. pressure LP in (MAWP)5 barg (72 psig)
Max. pressure LP in, peak10 barg (145 psig)
Min. allowable working pressure LP in2 barg (29 psig)
Differential pressure at max. flow (LP in − LP out)0.79 barg (11.46 psig)
Max. static test pressure (HP in / HP out)108 barg (1566 psig)
Max. static test pressure (LP in / LP out)13 barg (189 psig)
Max. allowable working torque190 Nm (140 lbf-ft)
Max. starting torque (stick/slip)180 Nm (132 lbf-ft)
Operating Conditions
Media temperature2 – 35°C (36 – 95°F)
Ambient temperature0 – 50°C (32 – 122°F)
Filtration requirement (nominal)5 micron melt-blown
Salinity increase at membrane (40% recovery)2 – 3%
Sound pressure level LPA at 1 m86 dB(A)
Motor
Motor size18.5 kW (30 HP)
Frame sizeIEC 200 L
Poles6
Nominal speed985 rpm
Rated current37 A at 400 V
Rated motor torque at nominal speed177 Nm (130.5 lbf-ft)
Motor ambient temperature, max.40°C (104°F)
Motor insulation classB
Motor degrees of protectionIP 55
Weight & Footprint
Weight (dry)463 kg (1,021 lb)
Weight (operation with water)471 kg (1,038 lb)
Footprint (horizontal)0.76 m² (8.14 ft²)
Identification
ManufacturerDanfoss High Pressure Pumps
Data sheet referenceDanfoss AI264763692435en-000904, §8.4

Videos

Optimizing SWRO energy use with Danfoss pumps and iSave ERD selection tools

Understanding SWRO energy use — how to cut it with Danfoss pumps and ERDs

Videos courtesy of Danfoss High Pressure Pumps.

Case Studies

Real installations using Danfoss pumps and iSave energy recovery:

ACCIONA — 88% power savingACCIONA relies on Danfoss pumps to build an SWRO plant and cut power consumption.
Read the case study →
Veolia — 57% energy savingVeolia Water Technologies and Danfoss retrofit a municipal water plant.
Read the case study →
SUEZ — Bahamas retrofitSUEZ chooses the oil-free Danfoss APP pump to power a Bahamian RO plant retrofit.
Read the case study →
Enwa — aquacultureEnergy-efficient Danfoss technology in an SWRO solution keeping salmon healthy.
Read the case study →
Nirosoft — ERD selection“No other ERD delivers a combination of energy saving, low maintenance and simplicity.”
Read the case study →
Canaragua — Gran CanariaDanfoss pumps and ERDs in an ultra-compact RO plant on Gran Canaria.
Read the case study →

How the iSave Works

The iSave combines a rotary pressure exchanger, which transfers pressure energy directly from the high-pressure reject brine to the incoming low-pressure feed, with a booster pump that makes up the small pressure differential across the exchanger, both driven by the motor on a common shaft. Because the energy transfer is direct hydraulic displacement rather than a mechanical conversion, the high-pressure feed pump only has to supply the permeate flow.

The iSave 70 delivers up to 70 m³/h (308 gpm) at the high-pressure outlet. All wetted parts are made of high corrosion-resistant materials including Super Duplex stainless steel, and there is no high-pressure mechanical seal and no need for high-pressure flow meters.

Frequently Asked Questions

How do I size the iSave 70 for my plant?
Size on the brine (concentrate) flow, not permeate. Use our Danfoss pump & energy recovery selector for a first pass, then send us your flow, recovery and pressure and we will confirm the selection.
What is the difference between 180F7025 and 180F7040?
Same iSave 70 with the same motor. 180F7025 is the horizontal build; 180F7040 (vertical) is the other orientation. Vertical saves floor area, horizontal lowers the centre of gravity and simplifies service access. Choose on the space you have.
What pre-filtration does it need?
5 micron melt-blown nominal filtration on the feed. This protects the running clearances in the pressure exchanger and holds efficiency at specification over the life of the unit.
Does it need a separate booster pump?
No. The booster pump is built into this unit and driven by the same motor. You still need a high-pressure feed pump — sized for permeate flow, since the iSave supplies the rest by recovering brine energy.
Does it need a VFD?
Yes. A variable frequency drive or soft starter is required to ramp the unit up — inertia and stick-slip friction mean starting torque can otherwise exceed the maximum allowable. Danfoss FC 301/FC 302 drives are suitable; the VFD must deliver 140% start torque. The drive also provides overload protection.
How is it shipped?
At 1,021 lb this ships as LTL freight, not parcel. We confirm crate dimensions and delivery requirements — including whether you need a liftgate — before despatch.
Need help sizing or a quotation? ForeverPure is an authorised Danfoss distributor. Send us your feed flow, recovery rate, salinity and operating pressure and our engineers will confirm the iSave size, the matching APP high-pressure pump and the complete train. Call 408-969-2688 or email sales@foreverpureplace.com.

Specifications reproduced from Danfoss data sheet AI264763692435en-000904. iSave® is a registered trademark of Danfoss A/S. Danfoss reserves the right to alter specifications without notice; confirm critical values against the current data sheet before purchase.

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