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Danfoss iSave 40 Energy Recovery Device, Includes Pressure Exchanger and Booster pump (without motor)

Danfoss

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SKU:
180F7011
Availability:
Contact us for pricing
Manufacturer:
Danfoss
Part Number:
180F7011
Type Designation:
ISAVE 40
Product Type:
Electric Motor
Max Speed:
1200 rpm
Country of Origin:
Denmark

The Danfoss iSave 40 (code 180F7011) is a seawater reverse-osmosis energy recovery device supplied as a bare unit without an electric motor, combining a rotary pressure exchanger and a booster pump in one assembly. Specify your own motor, coupling and base frame, or ask us for the matching motorised build.

180 gpmMax. HP out flow (41 m³/h)
1200 psigMax. working pressure (83 barg)
271 lbDry weight, bare unit

Documentation & Drawings

Technical Specifications

This Configuration
Code number180F7011
ModeliSave 40
MotorNot included — bare device
Performance
Geometric displacement626 cm³/rev (38.2 in³/rev)
HP outlet flow range at max. differential pressure21 – 41 m³/h (92 – 180.5 gpm)
LP inlet max. flow67 m³/h (295 gpm)
Lubrication flow at 60 barg (871 psig), max.0.8 m³/h (3.5 gpm)
Speed range600 – 1200 rpm
HP max. outlet pressure83 barg (1200 psig)
HP min. inlet pressure20 barg (290 psig)
HP max. inlet pressure83 barg (1200 psig)
HP inlet min. pressure, intermittent3 barg (44 psig)
Max. differential pressure (HP in − HP out)5 bar (72.5 psi)
LP inlet max. pressure5 barg (72 psig)
LP inlet max. pressure, intermittent10 barg (145 psig)
LP outlet min. pressure1 barg (14.5 psig)
LP differential (in − out) at HP max. flow1.2 bar (17.5 psi)
Torque at max. differential pressure102 Nm (75 lbf-ft)
Max. starting torque (stick/slip)150 Nm (110 lbf-ft)
Operating Conditions
Media temperature2 – 40°C (36 – 122°F)
Ambient temperature0 – 50°C (32 – 104°F)
Filtration requirement (nominal)5 micron melt-blown, 85% efficient
Salinity increase at membrane (40% recovery)2 – 3%
Sound pressure level LPA at 1 m
Weight & Footprint
Weight (dry)123 kg (271 lb)
Identification
ManufacturerDanfoss High Pressure Pumps
Data sheet referenceDanfoss AI243586503158en-000404, §8.1

Videos

Optimizing SWRO energy use with Danfoss pumps and iSave ERD selection tools

Understanding SWRO energy use — how to cut it with Danfoss pumps and ERDs

Videos courtesy of Danfoss High Pressure Pumps.

Case Studies

Real installations using Danfoss pumps and iSave energy recovery:

ACCIONA — 88% power savingACCIONA relies on Danfoss pumps to build an SWRO plant and cut power consumption.
Read the case study →
Veolia — 57% energy savingVeolia Water Technologies and Danfoss retrofit a municipal water plant.
Read the case study →
SUEZ — Bahamas retrofitSUEZ chooses the oil-free Danfoss APP pump to power a Bahamian RO plant retrofit.
Read the case study →
Enwa — aquacultureEnergy-efficient Danfoss technology in an SWRO solution keeping salmon healthy.
Read the case study →
Nirosoft — ERD selection“No other ERD delivers a combination of energy saving, low maintenance and simplicity.”
Read the case study →
Krosys Jeju — iSave 21Krosys saves energy and maintenance costs processing unique “lava water” on Jeju Island.
Read the case study →

How the iSave Works

The iSave combines a rotary pressure exchanger, which transfers pressure energy directly from the high-pressure reject brine to the incoming low-pressure feed, with a booster pump that makes up the small pressure differential across the exchanger. Because the energy transfer is direct hydraulic displacement rather than a mechanical conversion, the high-pressure feed pump only has to supply the permeate flow.

The iSave 40 delivers up to 41 m³/h (180 gpm) at the high-pressure outlet. All wetted parts are made of high corrosion-resistant materials including Super Duplex stainless steel, and there is no high-pressure mechanical seal and no need for high-pressure flow meters.

Frequently Asked Questions

How do I size the iSave 40 for my plant?
Size on the brine (concentrate) flow, not permeate. Use our Danfoss pump & energy recovery selector for a first pass, then send us your flow, recovery and pressure and we will confirm the selection.
What pre-filtration does it need?
5 micron melt-blown, 85% efficient nominal filtration on the feed. This protects the running clearances in the pressure exchanger and holds efficiency at specification over the life of the unit.
What else do I need to order with this?
This is the bare device. You will also need an electric motor, a coupling, a bell housing and a base frame in the orientation you want. Tell us your supply voltage and frequency and we will quote the complete assembly, or the equivalent factory-built motorised code number.
Does it need a VFD?
Yes. A variable frequency drive or soft starter is required to ramp the unit up — inertia and stick-slip friction mean starting torque can otherwise exceed the maximum allowable. Danfoss FC 301/FC 302 drives are suitable; the VFD must deliver 140% start torque. The drive also provides overload protection.
How is it shipped?
At 271 lb this ships as LTL freight, not parcel. We confirm crate dimensions and delivery requirements — including whether you need a liftgate — before despatch.
Need help sizing or a quotation? ForeverPure is an authorised Danfoss distributor. Send us your feed flow, recovery rate, salinity and operating pressure and our engineers will confirm the iSave size, the matching APP high-pressure pump and the complete train. Call 408-969-2688 or email sales@foreverpureplace.com.

Specifications reproduced from Danfoss data sheet AI243586503158en-000404. iSave® is a registered trademark of Danfoss A/S. Danfoss reserves the right to alter specifications without notice; confirm critical values against the current data sheet before purchase.

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